The formal opening – on 3 April – of FLSmidth’s expanded facilities at its Delmas Supercenter in Mpumalanga is good news for customers, while boosting the engineering capability of the South African economy.

Aerial view of the FLSmidth Supercenter

Aerial view of the FLSmidth Supercenter, with the new expansion on the right.

According to Stephan Kruger, FLSmidth Director for Manufacturing and Warehousing in the region, the added capacity of the facility will further contribute to the group’s productivity and customer service while improving stock availability and lead times.

The facility is now double the size it was a year ago, with a total of 10 500 m2 under roof and under crane. The workshop is one of fewer than 10 % of facilities countrywide that boasts a 120-tonne lifting capacity with 11,5 m under crane hook.

“The expansion is aligned with our corporate mission to provide sustainable productivity enhancements for our customers,” says Kruger. “It raises our engineering capability to support local customers, while also improving our efficiencies to compete globally in certain lines of products.”

 Polyurethane pouring bay in the new extension

Polyurethane pouring bay in the new extension.

The Delmas facility engineers components for FLSmidth equipment, as well as whole assemblies and complete equipment. The addition of new manufacturing equipment in the workshop – including CNC-controlled six axis machines – will increase the range of items that can be machined on site. The work process has also been optimised to promote quality, reliability, efficiency and cost effectiveness.

The facility’s services include refurbishment, retrofitting and upgrading of existing equipment. It also holds substantial strategic stocks of spare parts such as exciter gearboxes, rotors and stators, as well as wear parts such as screen panels.

“The FLSmidth Delmas Supercenter is a world class OEM facility that consolidates and grows specialist expertise within the South African market, creating exciting opportunities for the future,” says Kruger. “This expansion is a vote of confidence in the specialised knowledge embedded in this facility, which makes an important contribution to sustaining technical skill levels in South Africa.”

He emphasises the company’s commitment to safety, reflected in the Supercenter’s enviable record of just one lost-time injury since operations began over five years ago. Strict quality control is governed through the ISO 9001 standard and careful environmental management by ISO 14001 with safety to OHSAS 18001.

“FLSmidth’s commitment to continuous improvement is also embodied in this facility,” he says. “We are now in an even better position to play a role in value engineering for the group, particularly in our vibrating equipment and screens.”

In line with the company’s corporate social responsibility, the construction activities last year reached out to local small businesses, he adds. Some 5 % of the value of the total budgeted spend was allocated to these firms, ensuring that they benefitted directly from the expansion.

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