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At the recent World Hydrogen Summit in Rotterdam, Phelan Green Group signed a landmark 200 MW electrolyser supply agreement with Sungrow Hydrogen: the single largest electrolyser order placed for delivery in Africa and one of the largest single electrolyser orders placed with Sungrow Hydrogen globally. It positions South Africa and the Phelan Green Group at the forefront of the emerging global green aviation fuel export market.

Big step for SA green fuels industry

Front: Blair Phelan and Duan Xiaowei signing the agreement between Phelan Green and Sungrow Hydrogen.
Back: Ambassador Vusimuzi Madonsela, Deputy Minister Samantha Graham-Maré, Peng Chaocai, and Dr Huang Xiang.

This electrolyser supply agreement supports the first tranche of a planned 800 MW electro-Sustainable Aviation Fuel (eSAF) production project at Saldanha Bay, which marks the beginning of a globally competitive eSAF platform in South Africa.

High-level commitment

The agreement was signed by Blair Phelan, Managing Director of Phelan Green Group, and Peng Chaocai, Vice President of Sungrow and Chairman of Sungrow Hydrogen. The signing of the agreement was witnessed by Deputy Minister of Electricity and Energy of the Republic of South Africa, Samantha Graham-Maré, and Mr Vusimuzi Madonsela, South African Ambassador to the Kingdom of the Netherlands. Their attendance, alongside senior representatives of both companies and project stakeholders, underscores the strategic significance of the agreement.

This development builds on the South African government’s 2023 designation of the Phelan Green Hydrogen platform as a Strategic Integrated Project (SIP), supporting accelerated infrastructure development for what is planned to become one of the country’s largest green hydrogen and derivative fuel investments.

The project is expected to drive regional economic activity, job creation and export revenue over the coming decade.

“Signing this electrolyser order is a defining moment for our group and for the South African green-fuels industry,” says Blair Phelan. “Sungrow Hydrogen is one of the leading electrolyser manufacturers in the world, and their technology gives us the scale, efficiency and delivery certainty we need to take our 800 MW for the company’s flagship electro-Sustainable Aviation Fuel project at Saldanha Bay through to construction in September this year.”

Demand for eSAF

eSAF, often referred to as ‘green aviation fuel’, is regarded as one of the few scalable long-term pathways for the aviation sector’s transition to lower-carbon aviation fuel alternatives.

Demand is being accelerated by the European Union’s ReFuelEU Aviation regulation and Germany’s Sustainable Aviation Fuel (SAF) mandates, which require fuel suppliers to blend increasing volumes of lower-carbon aviation fuel into conventional jet fuel or face significant financial penalties for non-compliance.

eSAF is produced using renewable electricity to power electrolysers that split water into hydrogen and oxygen through an electrochemical process. This green hydrogen is then combined with captured biogenic carbon dioxide (CO₂) and processed using thermochemical reactions. This turns the two gases into synthetic liquid hydrocarbons that can be used as a replacement for conventional jet fuel.

Positioning South Africa in the global eSAF market

As European demand for mandated eSAF continues to grow, South Africa has an opportunity to contribute new supply and become a competitive export partner for regulated aviation markets. Phelan Green Group’s Saldanha Bay eSAF project is being developed specifically for export into the European Union and other regulated aviation markets.

The project is intended to leverage South Africa’s renewable energy sources, port infrastructure and large-scale project sites. For example, lower-cost renewable electricity generation will reduce green hydrogen and eSAF production costs.

With these competitive advantages, as well as Saldanha Bay’s deep-water port infrastructure and Special Economic Zone status, South Africa is well positioned to become a reliable large-scale exporter of synthetic aviation fuels.

“The growing European interest in securing future eSAF supply from stable export partners is supported by our final-stage offtake negotiations with two major UK and EU refineries,” says Phelan. “It is expected that the Saldanha Bay eSAF project will produce 35 000 tonnes of eSAF for export to EU and other regulated markets per year.

“In addition, at the European Union’s 2030 synthetic aviation fuel mandate level, we project that the Saldanha Bay facility could, over time, supply around 6% of projected EU eSAF demand for fuel uplifted at EU airports – positioning South Africa as a strategic production hub for eSAF.”

For more information visit: www.phelangreen.com